Why Replacing Workwear Isn’t Just About Looks
Wearing the same pair of work pants for years might feel like a badge of honour — but at some point, they stop pulling their weight.
From Hi-Vis that no longer stands out to jackets that leak in the rain, worn-out workwear affects how you move, how safe you are, and how others see you on site.
So how often should you actually be replacing your kit?
Workwear Lifespan Benchmarks (Based on Real Use)
Hi-Vis Shirts and Polos
- Recommended replacement: Every 6–12 months
- Why: Fading, shrinking, and reflective tape wearing off reduce visibility
Work Trousers
- Recommended replacement: Every 12–18 months
- Why: Knees, crotch seams and stitching weaken over time with repeated squatting, lifting and site work
Outerwear (Jackets, Hoodies, Rainwear)
- Recommended replacement: Every 1–2 winters depending on exposure
- Why: Waterproofing breaks down, zips wear out, insulation thins with repeated use
Flame Resistant Clothing
- Recommended replacement: Based on arc exposure or every 12–18 months under standard wear
- Why: FR treatments degrade over time, especially after repeated washes
Hi-Vis Tape
- Recommended replacement: Once cracking, peeling or fading is visible
- Why: Tape must reflect light to comply with AS/NZS 4602.1:2011
Signs It’s Time to Replace (Even If It’s Early)
- You’re constantly adjusting or readjusting your clothes
- There are tears, rips or loose threads in high-stress areas
- Hi-Vis looks dull or washed out
- Water leaks through jackets that once repelled rain
- Tape is cracked or peeling off
Even if it hasn’t hit the age mark, if it’s no longer functional — it’s time.
Better Workwear = Less Replacement
Buying quality from the start might cost a little more upfront — but you won’t be replacing it every season. At Workstitch, we only stock site-ready workwear from trusted Australian brands like Bisley and DNC.
Shop Reliable Workwear That Lasts
Final Word
Workwear that’s past its prime slows you down, risks your safety, and takes away your edge on site. Use this guide as a reset — check your kit, toss what’s done, and replace what’s holding you back.
Show up sharp, safe, and site-ready — every time.
