Why You’re Sweating Too Much: Common Mistakes in Choosing Summer Workwear

Still Drenched by 10am? You’re Not Alone

Summer on Aussie job sites can be brutal. But if you're dripping with sweat before your first break, it might not just be the weather — your workwear could be making things worse.

Overheating, fatigue, and poor focus all add up when your gear is trapping heat instead of helping you stay cool. Let’s fix that.

1. Choosing Heavy Cotton in the Wrong Blend

Not all cotton is made equal. 100% thick cotton may seem durable, but it holds onto sweat and heats up fast. It doesn't breathe well, especially under the sun.

Solution: Opt for lightweight cotton blends or mesh-backed cotton polos that allow airflow and wick away moisture.

2. Ignoring Moisture-Wicking Tech

If your workwear doesn't move sweat away from your skin, you’ll end up with soaked shirts and chafing by midday. This is one of the biggest mistakes tradies make in summer.

Solution: Look for garments labelled as "moisture-wicking" or "cool-breeze" — like the HiVis Cool-Breeze Cotton Polo.

3. Wearing Dark Colours on Open Sites

Darker shades absorb more heat. On job sites with direct sun exposure, this traps extra warmth close to your body.

Solution: Choose lighter colours like yellow, light blue or white in Hi-Vis designs — they reflect sunlight better while still staying compliant.

4. Overlayering for Compliance

Wearing multiple layers to tick safety boxes often leads to overheating. There are better ways to stay compliant without doubling up on clothes.

Solution: Invest in single-layer Hi-Vis options with reflective tape that meet AS/NZS standards, like the Workstitch Hi-Vis Collection.

5. Not Upgrading Worn-Out Fabric

Old workwear loses its breathability. Once fibres break down, the fabric doesn’t ventilate as well, and you're stuck in a sweaty cycle.

Solution: If you’ve had your polos or pants for over two summers, it’s time to replace them. Check our Mens Workwear Collection for fresh summer-ready pieces.

6. Skipping Vented Designs

Many workwear designs now come with back vents, underarm mesh, or side panels for air movement. If you’re still wearing sealed-off polos or jackets, you're missing out.

Solution: Look for vented workwear with breathable zones and airflow tech — designed to cool you down while you move.

Final Thought

Summer workwear shouldn’t feel like a punishment. The right fabrics, cuts and features make all the difference between a draining day and a productive one.

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